Product Description
High Precision CNC Machining Large Diameter Aluminum /Steel Timing Belt Pulley Mxl XL L H Xh Xxh T2.5 T5
Product parameter
| Process | Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning |
| Equipment | Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding |
| Material | A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect. Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6 |
| Surface | Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating. |
| Software Assistance | Pro-e/Solid work/UG/Auto CAD/CATIA |
| Products Application | Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect. |
Company Profile
ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co., Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. Since establish of 2006, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents. Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.
Great advantages as a manufacturer
Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material. Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize. Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you.
Aluminum Lightweight Production
We have developed the process of squeeze casting and new material Al-Ti alloy successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production. With excellent mechanical property, costs saving, extremely good surface finish, squeeze casting will be your best choice in place of ordinary processes like sand casting, extrusion, forging and others.
Environmental Impact Assessment & ISO 9001 Certied
Selecting a reliable and qualified partner is more different & difficult than just choosing a supplier. We have obtained the license of EIA from government and get certied of ISO 9001, and we will always process our production per as EIA & ISO requirement strictly, to guarantee the stable production, to supply the qualified parts to you and enlarge your business finally. We sincerely hope we can become your faithful partner and develop a flouring future with you.
Detailed Photos
Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production.
Process introduction
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure
Why Choose us?
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
Certifications
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Company Profile
As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.
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Packaging & Shipping
FAQ
1.Are you manufacture or trading company?
A: We are manufacture since 2006.
2. Can we get free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
3. What is surface treatment do you have?
A: Zinc plated, nickel plated, tin plated, brass plated, silver plated, gold plated, anodizing, etc.
4. Do you accept OEM/ODM?
A: Sure. We have more than 10 years OEM experience.
5. What’s your payment term?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance be paid before shipment
6.What is the normal lead time?
A. For stock products, we will send goods to you within 1-7days after receiving your payment.
B. For mass production, lead time is around 15-30 days, and longer if need open new mould.
7.Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For large order,we can arrange shipment by sea or by air according to your requirement.
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Agricultural Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Deburring |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can belt pulleys be part of HVAC systems and air conditioning units?
Yes, belt pulleys can indeed be part of HVAC (Heating, Ventilation, and Air Conditioning) systems and air conditioning units. They play a crucial role in the operation of these systems, contributing to the movement of air, power transmission, and controlling the functionality of various components. Here’s a detailed explanation of how belt pulleys are involved in HVAC systems and air conditioning units:
1. Air Handling Units: Belt pulleys are commonly used in air handling units (AHUs) of HVAC systems. AHUs are responsible for circulating and conditioning air within buildings. Belt-driven AHUs employ pulleys to drive the fans or blowers that move air through the system. The rotation of the pulleys drives the fan blades, creating airflow and facilitating the exchange of heat or coolness in the air conditioning process.
2. Cooling Towers: Cooling towers, a key component of HVAC systems, are used to remove heat from the building. Belt pulleys are employed in cooling towers to drive the fan systems that enhance the cooling process. The pulleys drive the cooling tower fans, which draw in ambient air and facilitate the evaporation of water, effectively dissipating heat and lowering the temperature of the circulated water.
3. Fan Coil Units: Fan coil units are part of HVAC systems and provide localized heating or cooling to specific areas within a building. Belt pulleys can be used in fan coil units to drive the fans that distribute conditioned air. The rotation of the pulleys drives the fan blades, enabling the movement of air through the unit and delivering heating or cooling to the desired space.
4. Compressors: In air conditioning units, belt pulleys are employed in the compressor system. The compressor is responsible for compressing the refrigerant, which enables the cooling process. Belt-driven compressors use pulleys to drive the compressor’s motor, which pressurizes the refrigerant and facilitates its movement through the air conditioning system. The pulleys ensure the efficient operation of the compressor, which is essential for the cooling function.
5. Power Transmission: Belt pulleys are essential for power transmission in HVAC systems and air conditioning units. They are used to transmit power from the motor or engine to various components, such as fans, compressors, pumps, and other mechanical parts. The rotation of the pulleys transfers power and enables the operation of these components, ensuring the functionality of the HVAC system or air conditioning unit.
6. Variable Speed Control: Belt pulleys can also be utilized for variable speed control in HVAC systems. By using pulleys of different sizes or incorporating variable speed pulley systems, the rotational speed of fans or other driven components can be adjusted. This allows for precise control over airflow, temperature, and overall system performance, optimizing energy efficiency and comfort levels in the building.
7. Maintenance and Serviceability: Belt pulleys in HVAC systems and air conditioning units are designed for easy maintenance and serviceability. They allow for straightforward belt replacement or adjustment, ensuring that the system can be properly maintained and serviced to maintain optimal performance and reliability.
In summary, belt pulleys are integral components of HVAC systems and air conditioning units. They are involved in power transmission, driving fans and blowers, controlling compressors, and facilitating the movement of air for heating, cooling, and ventilation. Belt pulleys contribute to the overall functionality, energy efficiency, and serviceability of HVAC systems, playing a vital role in providing comfortable and controlled environments in residential, commercial, and industrial buildings.
How do belt pulleys contribute to the operation of conveyor systems for material handling?
Belt pulleys play a crucial role in the operation of conveyor systems for material handling. Conveyor systems are widely used in industries such as manufacturing, mining, logistics, and agriculture to transport bulk materials or goods from one location to another. The belt pulleys in these systems contribute significantly to their functionality, efficiency, and reliability. Here’s a detailed explanation of how belt pulleys contribute to the operation of conveyor systems for material handling:
1. Power Transmission: Belt pulleys serve as the driving force for conveyor systems, transmitting power from an electric motor or engine to move the conveyor belt. The pulley is typically connected to the motor or engine shaft, and as it rotates, it drives the belt, which in turn transports the materials along the conveyor. The size and design of the pulley, along with the tension in the belt, determine the power transmission efficiency and the capacity of the conveyor system to handle different load weights and volumes.
2. Belt Tension and Tracking: Belt pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys are used to adjust and maintain the tension in the belt, ensuring it remains taut and properly engaged with the pulleys. Tracking pulleys, also known as snub or bend pulleys, are strategically positioned to guide the belt and keep it centered on the pulley system. Proper tension and tracking prevent belt slippage, misalignment, and material spillage, ensuring smooth and reliable operation of the conveyor system.
3. Speed Control: Belt pulleys enable speed control in conveyor systems. By using different-sized pulleys or adjusting the pulley arrangement, the speed of the conveyor belt can be modified to suit specific material handling requirements. Speed control is essential for optimizing production processes, accommodating different material characteristics, and ensuring efficient material flow along the conveyor system.
4. Directional Changes: Belt pulleys facilitate directional changes in conveyor systems. By incorporating various pulley configurations, such as drive pulleys, idler pulleys, and bend pulleys, the conveyor belt can be guided around curves or redirected to different paths. This allows for flexible routing and layout of the conveyor system to adapt to space constraints or specific material flow patterns in material handling operations.
5. Load Distribution: Belt pulleys contribute to the even distribution of the load on the conveyor belt. As the belt wraps around the pulleys, the contact area between the belt and pulley surface spreads the load across a larger surface area. This load distribution minimizes stress concentration, reduces belt wear, and extends the operational life of the conveyor system.
6. Maintenance and Safety: Belt pulleys play a role in the maintenance and safety of conveyor systems. Accessible pulleys allow for easy inspection, cleaning, and maintenance of the conveyor belt. Pulley guards and covers provide protection against accidental contact with moving parts, enhancing the safety of personnel working around the conveyor system.
7. Customization and Adaptability: Belt pulleys can be customized and designed to meet specific material handling requirements. They can be manufactured in various sizes, materials, and configurations to accommodate different belt widths, load capacities, and environmental conditions. This customization ensures that the belt pulleys are optimized for the specific needs of the material handling application.
In summary, belt pulleys are integral components of conveyor systems for material handling. They contribute to power transmission, belt tensioning, speed control, directional changes, load distribution, and overall system maintenance and safety. By utilizing appropriately sized and designed belt pulleys, conveyor systems can efficiently and reliably transport bulk materials or goods, enhancing productivity and streamlining material handling operations in various industries.
In which industries are belt pulleys commonly used?
Belt pulleys find widespread usage in various industries where power transmission is required. These versatile components are utilized in numerous applications across different sectors. Here are some industries where belt pulleys are commonly used:
1. Manufacturing and Industrial: Belt pulleys are extensively employed in manufacturing and industrial settings. They are used in machinery such as conveyor systems, manufacturing equipment, material handling systems, and production lines. Belt pulleys enable the transfer of power between different machine components, facilitating the movement of materials and the operation of various manufacturing processes.
2. Automotive and Transportation: The automotive industry relies heavily on belt pulleys for power transmission in vehicles. They are used in engines, where they drive components like the alternator, water pump, power steering pump, and air conditioning compressor. Belt pulleys are also employed in vehicle accessory systems, such as serpentine belt systems, timing belt systems, and supercharger systems.
3. HVAC and Refrigeration: Heating, ventilation, air conditioning (HVAC), and refrigeration systems commonly use belt pulleys. They are utilized in air handling units, fans, blowers, compressors, and refrigeration units to transfer power and drive the necessary components for temperature regulation and air circulation.
4. Agriculture and Farming: Belt pulleys play a crucial role in agricultural machinery and farming equipment. They are used in tractors, combines, harvesters, and various other machines involved in planting, harvesting, and processing agricultural products. Belt pulleys enable the operation of components like grain augers, threshers, balers, and conveyor systems in the agricultural industry.
5. Construction and Mining: The construction and mining sectors utilize belt pulleys in heavy machinery and equipment. They are employed in excavators, loaders, bulldozers, cranes, and other construction and mining machines. Belt pulleys enable the movement of materials, control the operation of hydraulic systems, and drive various components in these industries.
6. Power Generation: Belt pulleys are used in power generation facilities, including thermal power plants, hydroelectric plants, and wind farms. They are employed in generators, turbines, and other power generation equipment to transmit rotational motion and drive electrical generators, ensuring the production of electricity.
7. Paper and Printing: The paper and printing industry relies on belt pulleys for various processes. They are used in printing presses, paper mills, paper converting equipment, and packaging machinery. Belt pulleys facilitate the movement of paper rolls, drive printing cylinders, and control the operation of paper handling systems.
8. Food and Beverage: Belt pulleys are utilized in the food and beverage industry for processing and packaging applications. They are employed in conveyors, mixers, blenders, food processing machinery, and packaging equipment. Belt pulleys enable the movement of ingredients, control the speed of mixing and blending processes, and drive packaging systems.
These are just a few examples of industries where belt pulleys are commonly used. The versatility and reliability of belt pulleys make them applicable in a wide range of sectors where power transmission and motion control are essential.
In summary, belt pulleys are commonly used in industries such as manufacturing, automotive, HVAC and refrigeration, agriculture, construction, mining, power generation, paper and printing, and food and beverage. They are vital components for power transmission in various machines and systems, enabling efficient operation in these industries.
editor by CX
2023-12-14